Journeyman Electrician Exam (NEC)Control Devices and MotorsMedium

A technician is installing a new 25 hp, 460V, three-phase motor. The motor has a nameplate full-load current (FLA) of 34A and a Service Factor (SF) of 1.15. According to NEC 430.32(A)(1), what is the maximum setting for the continuous-duty thermal overload protection for this motor?

  1. A34.0 A
  2. B39.1 A
  3. C42.5 A
  4. D47.6 A
Show answer & explanation

Correct answer: B. 39.1 A

According to NEC 430.32(A)(1), for continuous-duty motors with a Service Factor (SF) of 1.15 or greater, the thermal overload device must be sized at not more than 125% of the motor's full-load current.

Why the other options are wrong

  • A. This is 100% of the FLA, which is too low for a motor with an SF of 1.15 or greater.
  • C. This option represents 125% of the FLA (34A * 1.25 = 42.5A), which is incorrect for a motor with a Service Factor of 1.15. The 125% factor applies to motors with a Service Factor of 1.15 or greater, but the calculation itself should be FLA * 1.25.
  • D. This value is too high and does not correspond to any standard NEC multiplier for overload protection.

Motor Thermal Overload Sizing (SF ≥ 1.15)

NEC 430.32(A)(1) specifies that for continuous-duty motors with a Service Factor (SF) of 1.15 or greater, the thermal overload protection device must be sized at not more than 125% of the motor's full-load current (FLA).

  • Applies to continuous-duty motors.
  • Applies when the motor's Service Factor (SF) is 1.15 or greater.
  • Maximum setting is 125% of the motor's nameplate Full-Load Amps (FLA).

Memory trick: Service Factor 1.15 or more, add a quarter more!

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