Journeyman Electrician Exam (NEC)Control Devices and MotorsMedium

A technician is installing a 25 hp, 460V, three-phase motor. The motor nameplate indicates a full-load current (FLA) of 34A and a service factor (SF) of 1.15. What is the maximum permissible setting for the continuous-duty thermal overload protection device, assuming it is a separate device?

  1. A46.2 Amperes
  2. B40.8 Amperes
  3. C39.1 Amperes
  4. D42.5 Amperes
Show answer & explanation

Correct answer: C. 39.1 Amperes

According to NEC 430.32(A)(1), for motors with a service factor of 1.15 or greater, the overload protection device must be set at not more than 125% of the motor's full-load current (FLA). Therefore, 34A * 1.25 = 42.5A.

Why the other options are wrong

  • A. This option is incorrect. This calculation uses the wrong multiplier for the service factor.
  • B. This option is incorrect. This calculation uses the wrong multiplier for the service factor.
  • D. This is the correct answer. The maximum setting is 125% of the FLA for a motor with a service factor of 1.15 or greater.

Motor Overload Protection Setting (SF ≥ 1.15)

For continuous-duty motors with a service factor of 1.15 or greater, separate overload protection devices must be set at no more than 125% of the motor's full-load current (FLA) as marked on the nameplate.

  • Applies to continuous-duty motors.
  • Service factor must be 1.15 or greater.
  • Maximum setting is 125% of FLA.
  • Ensures motor protection without nuisance tripping.

Memory trick: Overload's Factor: If SF is high, multiply by 1.25 to stay safe.

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