A master electrician is installing a 3-phase, 480V, 50 HP squirrel-cage motor. The motor has a full-load current (FLA) of 65A. The circuit will use 75°C rated conductors. What is the minimum size copper feeder conductor required for this motor?
- A2 AWG
- B6 AWG
- C8 AWG
- D4 AWG
Show answer & explanationAnswer & explanation
Correct answer: B. 6 AWG
According to NEC 430.22(A), the branch-circuit conductors supplying a single motor must have an ampacity not less than 125% of the motor's full-load current. For a feeder supplying a single motor, the same rule applies. Calculation: 65A (FLA) * 1.25 = 81.25A. Referring to NEC Table 310.16 (75°C column), 6 AWG copper conductor is rated for 75A, and 4 AWG copper is rated for 85A. Therefore, 4 AWG copper is the minimum size required. However, the question asks for feeder conductors, and 430.24 states that conductors supplying multiple motors or motor and other loads shall have an ampacity not less than 125% of the highest rated motor, plus 100% of the other motor loads. For a single motor feeder, it's still 125%. Let's re-evaluate: 65A * 1.25 = 81.25A. From Table 310.16 at 75°C, 4 AWG is 85A. So, 4 AWG copper is the correct answer. Let me re-check the question and options. Ah, I made a mistake in the previous logic. Let's re-calculate and ensure accuracy. 65A FLA * 1.25 = 81.25A. From NEC Table 310.16, 6 AWG copper (75°C) is rated for 65A. This is too small. 4 AWG copper (75°C) is rated for 85A. This is sufficient. So the answer is C. My apologies for the initial miscalculation. The question is medium difficulty due to the calculation and table lookup.
Why the other options are wrong
- A. 2 AWG copper (115A at 75°C) is larger than required.
- C. 8 AWG copper (50A at 75°C) is too small for 81.25A.
- D. 4 AWG copper (85A at 75°C) is the correct minimum size for conductors carrying 81.25A.
Motor Feeder Conductor Sizing
The process of determining the minimum ampacity of conductors supplying a motor or motors, typically based on 125% of the motor's full-load current.
- Minimum ampacity is 125% of motor FLA (NEC 430.22(A), 430.24).
- Conductor insulation temperature rating affects ampacity (NEC 310.16).
- Considers continuous duty motors.
Memory trick: Motors need a 25% 'headroom' for their wires; don't forget the temperature.