CSLB C-20 HVAC ContractorHeating SystemsEasy

A homeowner reports a musty odor and headaches when the furnace runs. A technician suspects a cracked heat exchanger. Which safety instrument should be used FIRST to confirm this hazard before disassembling the furnace?

  1. AClamp-on ammeter at the blower motor
  2. BManometer to check gas pressure
  3. CCombustion analyzer/CO detector at the supply registers
  4. DRefrigerant leak detector near the coil
Show answer & explanation

Correct answer: C. Combustion analyzer/CO detector at the supply registers

A cracked heat exchanger allows flue gases containing carbon monoxide to mix with the circulating air stream. Testing supply air with a CO detector or combustion analyzer is the standard field verification before physical inspection or disassembly.

Why the other options are wrong

  • A. Amperage relates to motor condition, not combustion gas leakage.
  • B. Gas pressure relates to burner input, not exchanger integrity.
  • D. Refrigerant detectors do not sense combustion byproducts.

Cracked Heat Exchanger

A failure in the metal barrier separating combustion gases from circulating air, allowing carbon monoxide to enter the home's airstream.

  • CO is odorless and colorless, making detection instruments essential
  • Testing supply air CO levels is a standard diagnostic step
  • A confirmed crack requires furnace shutdown and exchanger replacement

Memory trick: Crack in the exchanger, CO comes to visit — test before you twist (wrenches).

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