Journeyman Electrician Exam (NEC)General Electrical Knowledge and Plan ReadingHard

A client is installing a new electric vehicle (EV) charger in a detached garage. The charger is rated for 48A continuous load. The supply conductors from the main panel in the house to a subpanel in the garage are 75 feet long. Assuming copper conductors are used and sized for 75°C terminals, what is the minimum standard AWG size required for the feeder conductors to the subpanel, according to NEC 210.19(A)(1) and 215.2(A)(1)?

  1. A2 AWG
  2. B4 AWG
  3. C6 AWG
  4. D8 AWG
Show answer & explanation

Correct answer: C. 6 AWG

EV charging is considered a continuous load. Per NEC 210.19(A)(1) and 215.2(A)(1), conductors supplying continuous loads must be sized for 125% of the continuous load. So, 48A × 125% = 60A. Referring to NEC Table 310.16 (75°C column for copper), the minimum conductor size for 60A is 6 AWG. Voltage drop would also need to be checked, but the question only asks for the minimum size based on ampacity for continuous load.

Why the other options are wrong

  • A. 2 AWG copper is rated for 115A at 75°C, which is significantly larger than the minimum required.
  • B. 4 AWG copper is rated for 85A at 75°C, which is larger than the minimum required.
  • D. 8 AWG copper is rated for 50A at 75°C, which is insufficient for a 60A (125% of 48A) continuous load.

Continuous Load Conductor Sizing

Conductors supplying continuous loads (expected to operate for 3 hours or more) must be sized to carry at least 125% of the continuous load current.

  • NEC 210.19(A)(1) for branch circuits and 215.2(A)(1) for feeders.
  • This factor accounts for heat buildup over extended operation.
  • The overcurrent protective device must also be sized for 125% of the continuous load.

Memory trick: Continuous: 125% for safety, then check the table.

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