Automotive Service Excellence (ASE) A6 Electrical/Electronic SystemsGeneral Electrical/Electronic System DiagnosisMedium

A technician is diagnosing an intermittent starting issue where the starter motor occasionally does not crank when the key is turned to the 'START' position. A voltage drop test on the starter motor's main positive cable (from battery positive to starter positive terminal) during a 'no-crank' event shows a reading of 0.2V. What is the MOST appropriate next step for diagnosis?

  1. AInspect the starter solenoid's control circuit for proper voltage.
  2. BCheck the battery's state of charge and terminal connections.
  3. CPerform a voltage drop test on the starter motor's ground cable.
  4. DReplace the starter motor, as it is likely faulty.
Show answer & explanation

Correct answer: C. Perform a voltage drop test on the starter motor's ground cable.

A voltage drop of 0.2V on the positive cable is generally acceptable under load. This indicates the positive side of the high-current circuit is likely good. The next logical step in a high-current circuit diagnosis is to check the ground side to ensure it can adequately handle the current flow.

Why the other options are wrong

  • A. The diagnosis is currently focused on the high-current circuit, not the control circuit, and the positive side has been checked.
  • B. The voltage drop test was performed, implying the battery had enough charge to attempt cranking and a connection was made.
  • D. 0.2V drop on the positive cable is not indicative of a faulty starter motor.

High Current Circuit Voltage Drop

Measuring the voltage difference across a conductor in a high-current circuit while under load to identify excessive resistance.

  • Typical acceptable voltage drop is less than 0.5V on either positive or negative side.
  • Performed with the circuit active (e.g., starter cranking).
  • Helps pinpoint resistance issues in cables, connections, or components.

Memory trick: If the positive cable is fine, the ground is your next line.

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