FAA Part 107 Remote Pilot (UAG)OperationsMedium

During a preflight inspection, a remote pilot notices that a LiPo battery pack for the sUAS has developed a slight puffiness (swelling) in its casing. What is the correct course of action?

  1. ADischarge the battery completely, then recharge and use it
  2. BDiscontinue use of the battery and dispose of it properly
  3. CFully charge the battery and use it for a short flight only
  4. DWrap the battery in tape and continue using it as normal
Show answer & explanation

Correct answer: B. Discontinue use of the battery and dispose of it properly

Swelling in a LiPo battery indicates internal chemical breakdown or gas buildup, a known fire/explosion risk. The battery should be immediately removed from service and disposed of according to manufacturer and hazardous-material guidelines, never charged or flown.

Why the other options are wrong

  • A. Discharging and recharging does not fix internal cell damage and is unsafe.
  • C. Charging or flying a swollen battery increases fire/explosion risk.
  • D. Taping a damaged battery does not address the internal hazard.

LiPo Battery Swelling Hazard

Swelling indicates internal cell damage or gas buildup in a lithium polymer battery, creating fire/explosion risk; such batteries must be removed from service.

  • Never charge, fly, or puncture a swollen LiPo
  • Store and dispose of damaged batteries per hazmat guidance
  • Inspect batteries for swelling, punctures, and damage every preflight

Memory trick: 'Puffy pack, pull it back' — retire swollen batteries.

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