FAA Aviation Mechanic Airframe (AMA)Airframe InspectionHard

After rigging the ailerons on a light airplane, a technician checks control surface travel using a protractor against the manufacturer's specified up and down travel limits. Why is verifying these exact travel limits critical, beyond simply achieving smooth control feel?

  1. ATravel limits are cosmetic and do not affect flight safety
  2. BTravel limits are only checked to satisfy paperwork requirements, not flight performance
  3. CTravel limits only affect fuel consumption during cruise flight
  4. DExcessive or insufficient travel can cause improper control authority and increase susceptibility to flutter
Show answer & explanation

Correct answer: D. Excessive or insufficient travel can cause improper control authority and increase susceptibility to flutter

Control surface travel limits are engineered based on aerodynamic and structural analysis; deviations can reduce control authority needed for maneuvering or, in more critical cases, alter the aerodynamic balance in a way that increases susceptibility to control surface flutter, a potentially catastrophic condition.

Why the other options are wrong

  • A. Travel limits are safety-critical, not merely cosmetic.
  • B. Travel checks are functional safety checks, not just paperwork formalities.
  • C. Fuel consumption is not the primary safety concern behind travel limit specifications.

Control Surface Travel Check

A rigging verification using a protractor or travel board to confirm control surface deflection matches manufacturer-specified limits in both directions.

  • Performed after any rigging, repair, or cable replacement
  • Deviation can reduce control authority or contribute to flutter
  • Checked with a protractor, travel board, or rigging fixture per maintenance manual

Memory trick: 'Travel limits keep the surface from flapping into flutter.'

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