CSLB C-20 HVAC ContractorVentilation and Air DistributionMedium

A technician is sizing a return air grille for a residential system to avoid customer noise complaints. Per common industry guidance (ACCA Manual D), what is the generally recommended maximum face velocity through a return air grille?

  1. A800 FPM
  2. B1,200 FPM
  3. C500 FPM
  4. D300 FPM
Show answer & explanation

Correct answer: C. 500 FPM

Return grilles are typically sized to limit face velocity to about 500 FPM to keep noise levels acceptable in occupied spaces; higher velocities create noticeable air noise.

Why the other options are wrong

  • A. Too high; will generate noticeable whistling/noise.
  • B. Far exceeds acceptable noise limits for residential returns.
  • D. Overly conservative; would require an unnecessarily large grille.

Return Grille Face Velocity

The recommended maximum face velocity for residential return grilles is about 500 FPM to control noise.

  • Higher velocity = more noise at the grille.
  • Grille free area, not duct area, determines face velocity.
  • Undersized grilles are a common cause of noise complaints.

Memory trick: Five hundred keeps it quiet.

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