ASE A1 Engine RepairEngine Block AssemblyEasy

A client complains of an engine making a 'slapping' noise, especially when cold, which lessens as the engine warms up. A technician suspects a piston-related issue. Which of the following is the MOST likely cause?

  1. AStuck open hydraulic lifter.
  2. BExcessive piston-to-cylinder wall clearance.
  3. CExcessive crankshaft end play.
  4. DWorn main bearings.
Show answer & explanation

Correct answer: B. Excessive piston-to-cylinder wall clearance.

A 'piston slap' noise, which is typically loudest when cold and diminishes as the engine warms up, is characteristic of excessive piston-to-cylinder wall clearance. As the engine heats up, the piston expands, reducing the clearance and thus the noise.

Why the other options are wrong

  • A. A stuck open hydraulic lifter would cause a ticking or tapping noise, not a slapping sound.
  • C. Excessive crankshaft end play would typically cause a dull thud or knock, not a slap, and wouldn't necessarily lessen with temperature.
  • D. Worn main bearings would cause a deep, heavy knock or thud that is usually constant or worsens with engine speed/load.

Piston Slap

Piston slap is a metallic knocking sound caused by excessive clearance between the piston skirt and the cylinder wall, allowing the piston to rock and hit the cylinder wall.

  • Often more noticeable when the engine is cold due to less piston expansion.
  • Can be caused by wear, incorrect machining, or incorrect piston size.
  • Long-term, it can lead to increased oil consumption and cylinder wear.

Memory trick: Piston slap sounds like a 'cold hand' hitting the wall.

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