ASE A1 Engine RepairGeneral Engine DiagnosisMedium

A technician is checking the exhaust gas recirculation (EGR) system. With the engine at operating temperature and idle, the EGR valve is commanded open using a scan tool. The engine begins to run very rough and may even stall. What does this indicate about the EGR system?

  1. AThe EGR valve is functioning correctly.
  2. BThe EGR passages are clogged.
  3. CThe EGR valve is stuck open.
  4. DThe EGR solenoid is faulty.
Show answer & explanation

Correct answer: A. The EGR valve is functioning correctly.

When the EGR valve is commanded open at idle, exhaust gases are introduced into the intake manifold, which is not desired at idle. A healthy engine will run rough or stall due to the dilution of the air/fuel mixture, indicating the EGR valve is functioning as expected.

Why the other options are wrong

  • B. If the EGR passages were clogged, commanding the valve open would have little to no effect on engine idle, as exhaust gases would not reach the intake.
  • C. If the EGR valve were stuck open, the engine would likely run rough or stall at idle without commanding it open.
  • D. A faulty EGR solenoid would prevent the valve from opening when commanded, resulting in no change to engine idle.

EGR Valve Functional Test

Testing the EGR valve involves commanding it open. A healthy valve, when opened at idle, will cause the engine to stumble or stall due to exhaust gas entering the intake.

  • Reduces NOx emissions
  • Not active at idle or WOT
  • Stumbling/stalling when opened at idle indicates proper function

Memory trick: Open EGR at idle, if it chokes, it's a good poke!

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