Automotive Service Excellence (ASE) A6 Electrical/Electronic SystemsGauges, Warning Devices, and Driver Information Systems Diagnosis and RepairMedium

A technician is performing a diagnostic check on a vehicle with an inoperative fuel gauge. The fuel tank is known to be full. When measuring the resistance of the fuel level sending unit, the technician expects to see a reading of approximately 20 ohms. Instead, the multimeter shows an 'OL' (open loop) reading. What is the most likely cause?

  1. AA short to power in the sending unit circuit.
  2. BAn open circuit within the sending unit or its wiring.
  3. CA miscalibrated fuel gauge in the instrument cluster.
  4. DA short to ground in the sending unit circuit.
Show answer & explanation

Correct answer: B. An open circuit within the sending unit or its wiring.

An 'OL' (open loop or overload) reading on a multimeter when measuring resistance indicates an open circuit. This means there is a break in the electrical path, either within the sending unit's internal resistance element or in the wiring leading to it, preventing current flow.

Why the other options are wrong

  • A. A short to power would not typically be detected as an 'OL' reading when measuring resistance, and would likely cause other electrical issues.
  • C. A miscalibrated fuel gauge would still receive a resistance signal, but display it incorrectly; it would not cause an 'OL' reading at the sending unit itself.
  • D. A short to ground would result in a very low resistance reading, close to 0 ohms, not 'OL'.

Multimeter 'OL' Reading (Resistance)

An 'OL' or 'Overload' reading on a multimeter when measuring resistance indicates an open circuit, meaning there is an infinite resistance or a break in the electrical path.

  • Common for broken wires or internal component breaks.
  • Prevents current flow in the circuit.
  • Opposite of a short circuit (near 0 ohms).

Memory trick: OL: 'OPEN' circuit, 'LOST' connection, 'OH NO!'

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