EPA Section 608 Universal Certification ExamType III (Low-Pressure Appliances)Medium

A technician is leak testing a low-pressure chiller after repairs. Which of the following pressure ranges is acceptable for pressurizing the system with controlled nitrogen for leak detection, without causing damage?

  1. A50 to 60 psig
  2. B0 to 5 psig
  3. C10 to 20 psig
  4. D30 to 40 psig
Show answer & explanation

Correct answer: B. 0 to 5 psig

Low-pressure systems, especially those using refrigerants like R-123, have very low design pressures. Pressurizing with nitrogen for leak testing should be done carefully to avoid damaging the system. A pressure range of 0 to 5 psig is generally considered safe and effective.

Why the other options are wrong

  • A. 50-60 psig is extremely dangerous for low-pressure equipment.
  • C. 10-20 psig can potentially damage a low-pressure system's components like rupture discs.
  • D. 30-40 psig is far too high and will likely cause significant damage.

Low-Pressure Leak Test Pressure

The maximum safe pressure used to pressurize a low-pressure system with nitrogen for leak detection.

  • Must be kept very low to prevent damage.
  • Typical range is 0-5 psig.
  • Exceeding this can rupture diaphragms or burst discs.

Memory trick: Low pressure, low PSI, don't blow it high!

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