OSHA 10-Hour Construction ReviewFocus Four HazardsMedium

A worker is using a portable electric circular saw to cut lumber on a construction site. The saw's lower blade guard appears to be stuck in the open position, exposing the blade. What is the immediate action the worker should take?

  1. AAsk another worker to hold the guard closed while operating.
  2. BContinue using the saw cautiously to finish the cut.
  3. CAttempt to manually free the guard with a tool.
  4. DImmediately stop using the saw and tag it 'out of service'.
Show answer & explanation

Correct answer: D. Immediately stop using the saw and tag it 'out of service'.

A malfunctioning blade guard on a circular saw creates an immediate and severe 'caught-in/between' hazard, as well as a 'struck-by' hazard from flying debris. The saw must be taken out of service immediately and tagged to prevent further use until repaired.

Why the other options are wrong

  • A. This is highly unsafe and puts both workers at severe risk of injury.
  • B. Using a saw with a malfunctioning guard is extremely hazardous and violates safety protocols.
  • C. Attempting to repair a stuck guard while it's still connected to power is dangerous.

Circular Saw Guard Malfunction

A circular saw with a stuck or non-functioning blade guard poses an immediate and severe hazard, requiring the tool to be taken out of service.

  • Blade guards protect against accidental contact and flying debris.
  • A malfunctioning guard creates a 'caught-in/between' hazard.
  • Defective tools must be removed from service and tagged.

Memory trick: Broken tool, broken rule, pull it quick, don't be a fool!

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