ASE A4 Suspension and SteeringSteering System Diagnosis and RepairHard

A vehicle with an electronically controlled variable-assist power steering system exhibits inconsistent steering effort; sometimes it feels normal, and other times it requires significant effort, even at highway speeds. There are no fluid leaks or unusual noises from the pump. A scan tool shows intermittent communication errors with the power steering control module. What is the MOST likely cause?

  1. AA failing power steering pump.
  2. BA mechanically binding steering rack.
  3. CA loose or corroded electrical connection to the power steering control module.
  4. DA faulty steering angle sensor.
Show answer & explanation

Correct answer: C. A loose or corroded electrical connection to the power steering control module.

Inconsistent steering effort on an electronically controlled system, coupled with intermittent communication errors with the control module, strongly suggests a problem with the module's power supply or communication lines, often due to loose or corroded electrical connections.

Why the other options are wrong

  • A. A failing power steering pump would likely cause consistent heavy steering and/or noise, and not typically intermittent communication errors with a control module.
  • B. A mechanically binding steering rack would cause consistently heavy steering and would not typically manifest as intermittent communication errors with the control module.
  • D. A faulty steering angle sensor would usually cause incorrect assist or specific sensor-related DTCs, but intermittent communication issues with the *module* point to a broader electrical problem.

EPS/Variable Assist Electrical Faults

Intermittent electrical problems in electronically controlled power steering systems often manifest as inconsistent assist and communication errors.

  • Commonly due to loose, corroded, or damaged wiring/connectors.
  • Affects power supply, ground, or data communication.
  • Leads to unpredictable system behavior.
  • Often indicated by intermittent DTCs or communication errors.

Memory trick: Corroded Contacts Cause Chaotic Control.

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