Automotive Service Excellence (ASE) A8 Engine PerformanceFuel, Air Induction, and Exhaust Systems Diagnosis and RepairEasy

A technician is diagnosing a vehicle with a P0455 (EVAP System Leak Detected - Large Leak) DTC. After performing a smoke test, smoke is observed leaking from the top of the fuel tank near the fuel pump module. What is the MOST likely cause?

  1. AA loose or cracked fuel filler neck.
  2. BA cracked charcoal canister.
  3. CA damaged fuel pump module seal.
  4. DA faulty EVAP purge valve.
Show answer & explanation

Correct answer: C. A damaged fuel pump module seal.

A P0455 indicates a large leak in the EVAP system. If smoke is seen leaking from the top of the fuel tank near the fuel pump module, it strongly suggests a problem with the seal around the fuel pump module, which is a common leak point in the EVAP system.

Why the other options are wrong

  • A. A loose or cracked fuel filler neck would cause a P0455, but the smoke would be visible near the filler neck, not the fuel pump module.
  • B. A cracked charcoal canister would cause a P0455, but smoke would be observed exiting the canister itself, usually located away from the fuel tank.
  • D. A faulty EVAP purge valve, if stuck open, would cause a rich condition or stalling, not a P0455. If it were leaking, smoke would typically be seen around the valve in the engine bay.

P0455 Large Leak Diagnosis

A P0455 (EVAP Large Leak) often points to a significant breach in the EVAP system, which can be identified by a smoke test. Common sites include the fuel cap, filler neck, or the fuel pump module seal.

  • Indicates a large leak (e.g., >0.040' orifice equivalent).
  • Smoke test is the primary diagnostic tool.
  • Fuel pump module seal is a frequent failure point.
  • Can also be caused by a missing or loose fuel cap.

Memory trick: Smoke points to the leak.

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