AWS Certified Welding Inspector — FundamentalsSafetyEasy

A welder is setting up for a gas metal arc welding (GMAW) operation. The welding machine is powered by 480V three-phase electricity. Before connecting the power, the welder should ensure the machine's power cord is equipped with which of the following?

  1. AA standard household 120V plug.
  2. BA non-polarized two-prong plug.
  3. CA two-prong ungrounded plug.
  4. DA three-prong grounded plug.
Show answer & explanation

Correct answer: D. A three-prong grounded plug.

Proper grounding is essential for electrical safety, especially with high-voltage equipment like a 480V welding machine. A three-prong grounded plug ensures a safe path for fault current, protecting the operator from shock.

Why the other options are wrong

  • A. A standard household 120V plug is incompatible with a 480V three-phase machine and would not provide adequate grounding.
  • B. A non-polarized two-prong plug is ungrounded and unsafe for this application.
  • C. An ungrounded plug offers no protection against electrical shock in case of a fault and is unsafe for high-voltage equipment.

Electrical Grounding

The process of connecting electrical equipment to the earth, providing a low-resistance path for fault currents to safely dissipate, preventing electric shock.

  • Protects against electric shock.
  • Requires a dedicated ground wire.
  • Essential for high-voltage equipment.

Memory trick: Three prongs for safety, one for the ground, keeping all the danger safely unbound.

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