ASE G1 Auto Maintenance and Light RepairMaintenance and Light RepairHard

A technician is inspecting a hybrid electric vehicle (HEV). Which of the following safety precautions is MOST critical before performing any service on the high-voltage system?

  1. AEnsuring the vehicle is in 'Park' with the parking brake engaged.
  2. BDisconnecting the 12-volt auxiliary battery.
  3. CLocating and disabling the high-voltage (HV) interlock system.
  4. DWearing safety glasses and gloves.
Show answer & explanation

Correct answer: C. Locating and disabling the high-voltage (HV) interlock system.

Disabling the high-voltage interlock system is the most critical step to de-energize the high-voltage battery and prevent electrocution when working on an HEV's high-voltage components. While other precautions are important, this directly removes the primary hazard.

Why the other options are wrong

  • A. Ensuring the vehicle is in 'Park' with the parking brake engaged is a general safety procedure for preventing vehicle movement, but it does not address the high-voltage electrical hazard.
  • B. Disconnecting the 12-volt auxiliary battery is important for preventing electrical shorts and unexpected component activation, but it does not de-energize the high-voltage system itself.
  • D. Wearing safety glasses and gloves is a general safety practice for all automotive work and insufficient for the specific dangers of HEV high-voltage systems.

HEV High-Voltage Safety

Specific procedures and precautions required to safely work on the high-voltage components of hybrid and electric vehicles.

  • High voltage systems can deliver lethal shocks.
  • Always wear appropriate PPE, including insulated gloves.
  • The primary safety step is to disable the high-voltage system via its service disconnect.
  • Verify system is de-energized before beginning work.

Memory trick: Before touching the power, pull the plug to prevent a shock.

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