Automotive Service Excellence (ASE) A8 Engine PerformanceEmissions Control Systems Diagnosis and RepairHard

A technician is diagnosing a vehicle with a 'Check Engine' light and a DTC P0440 (Evaporative Emission System Malfunction). The technician connects a scan tool and commands the EVAP purge valve to 0% duty cycle (closed) and then to 100% duty cycle (open). During the 100% duty cycle command, the fuel tank pressure (FTP) sensor reading changes significantly. What does this indicate about the purge valve?

  1. AThe fuel tank pressure sensor is faulty.
  2. BThe purge valve is stuck open.
  3. CThe purge valve is stuck closed.
  4. DThe purge valve is operating correctly.
Show answer & explanation

Correct answer: D. The purge valve is operating correctly.

When the purge valve is commanded open (100% duty cycle), it should create a vacuum in the EVAP system, drawing vapors into the engine. A significant change in the Fuel Tank Pressure (FTP) sensor reading (indicating a vacuum being pulled) confirms that the purge valve is opening and allowing flow, thus operating correctly.

Why the other options are wrong

  • A. If the FTP sensor were faulty, its reading might not change at all, or it could show erratic readings, but a significant change in response to a commanded purge valve opening suggests the sensor is working, and the valve is too.
  • B. If the purge valve were stuck open, the FTP sensor would likely show a constant vacuum or not change significantly when commanded open, as it's already open.
  • C. If the purge valve were stuck closed, the FTP sensor reading would not change significantly when commanded to 100% duty cycle, as no vacuum would be pulled.

EVAP Purge Valve Test

Testing the EVAP purge valve involves commanding it open and observing a corresponding change in fuel tank pressure sensor readings to confirm proper operation.

  • Scan tool used to cycle purge valve.
  • FTP sensor monitors vacuum/pressure changes.
  • Change in FTP indicates valve is opening and flowing.

Memory trick: Command purge open, FTP drops: valve works, the system hops!

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