AWS Certified Welding Inspector — FundamentalsInspector Duties and ResponsibilitiesEasy

During a post-weld visual inspection of a structural steel weld, a CWI observes a continuous, shallow groove along the toe of the weld that is parallel to the weld axis. The groove is approximately 1/32 inch (0.8 mm) deep and does not extend beyond the base metal. What discontinuity is the CWI observing?

  1. AUndercut
  2. BUnderfill
  3. CCrater crack
  4. DOverlap
Show answer & explanation

Correct answer: A. Undercut

Undercut is a groove melted into the base metal adjacent to the toe or root of a weld and left unfilled by weld metal. The description of a 'continuous, shallow groove along the toe of the weld' perfectly matches the definition of undercut.

Why the other options are wrong

  • B. Underfill is a depression on the weld face or root surface extending below the adjacent surface of the base metal, not specifically a groove along the toe.
  • C. A crater crack is a crack in the crater of a weld, not a continuous groove along the toe.
  • D. Overlap is the protrusion of weld metal beyond the toe or root of the weld, which is the opposite of a groove.

Undercut

Undercut is a groove melted into the base metal adjacent to the toe or root of a weld and left unfilled by weld metal.

  • Located at the weld toe or root.
  • A groove in the base metal.
  • Left unfilled by weld metal.

Memory trick: A 'cut' at the 'toe' is an 'undercut'.

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