EPA Section 608 Universal Certification ExamType II (High-Pressure Appliances)Medium

A technician is recovering refrigerant from a high-pressure appliance containing 15 pounds of R-404A. The recovery cylinder being used has a water capacity of 50 pounds. What is the maximum weight of R-404A that can be safely transferred into this recovery cylinder?

  1. A40 pounds
  2. B45 pounds
  3. C50 pounds
  4. D30 pounds
Show answer & explanation

Correct answer: A. 40 pounds

Recovery cylinders must not be filled to more than 80% of their water-filled weight capacity by weight of refrigerant. For a 50-pound water capacity cylinder, 80% is 40 pounds (50 lbs * 0.80 = 40 lbs) of R-404A, considering the density difference for R-404A is roughly 1:1 with water for simplicity in this context.

Why the other options are wrong

  • B. This exceeds the 80% fill limit for the cylinder.
  • C. Filling to 100% of water capacity by weight is dangerous and can lead to cylinder rupture.
  • D. This is 60% of the water capacity, which is too low for the maximum fill.

Recovery Cylinder Fill Limit

Recovery cylinders must not be filled beyond 80% of their water-filled weight capacity to prevent dangerous over-pressurization due to liquid expansion.

  • Maximum fill is 80% by weight of the cylinder's water capacity.
  • Overfilling can cause the cylinder to rupture if exposed to temperature increases.
  • A scale should always be used to monitor the amount of refrigerant recovered.
  • The 80% rule accounts for the expansion of liquid refrigerant.

Memory trick: Eighty Percent: Enough Space for Expansion.

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