EPA Section 608 Universal Certification ExamType II (High-Pressure Appliances)Medium

A technician is using a vacuum pump to evacuate a high-pressure system after a component replacement. To prevent contamination of the vacuum pump's oil and ensure an effective evacuation, what should be done BEFORE starting the vacuum pump?

  1. ACharge the system with a small amount of refrigerant to flush out contaminants.
  2. BRecover any remaining refrigerant from the system.
  3. CPressurize the system with nitrogen to detect any leaks.
  4. DEnsure all service valves are closed to isolate the vacuum pump.
Show answer & explanation

Correct answer: B. Recover any remaining refrigerant from the system.

Before evacuating a system, any remaining refrigerant must be recovered. Starting a vacuum pump on a system with refrigerant still present will contaminate the pump's oil, reduce its effectiveness, and potentially damage the pump. This is a crucial step to protect the vacuum pump and ensure a successful evacuation.

Why the other options are wrong

  • A. Charging with refrigerant before evacuation is incorrect and would contaminate the pump.
  • C. Pressurizing with nitrogen for leak detection is a good step after repair, but recovery of refrigerant must precede evacuation.
  • D. Service valves should be open to the system when evacuating, not closed.

Vacuum Pump Protection

To protect a vacuum pump and ensure effective evacuation, all refrigerant must be recovered from the system before the pump is started.

  • Refrigerant will contaminate vacuum pump oil, reducing its effectiveness.
  • Contaminated oil reduces the pump's ability to pull a deep vacuum.
  • Regular oil changes are also important for vacuum pump maintenance.

Memory trick: No refrigerant in the pump, or your vacuum will get the hump!

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