CDL Air Brakes TestAir Brake System PartsMedium

A technician is inspecting the air brake system of a commercial truck and observes that the safety valve on the wet air tank repeatedly opens when the air pressure reaches 150 psi. What does this indicate?

  1. AThe air compressor governor is failing to cut out at the correct pressure.
  2. BThe air dryer is clogged and causing excessive pressure buildup.
  3. CThe air compressor is functioning normally, maintaining optimal pressure.
  4. DThe brake pedal valve is stuck open, leading to pressure loss.
Show answer & explanation

Correct answer: A. The air compressor governor is failing to cut out at the correct pressure.

The safety valve is designed to protect the system from over-pressurization. If it's repeatedly opening at 150 psi, it means the air compressor is building pressure beyond the normal cut-out point (typically 125 psi), indicating a failure in the air compressor governor to stop the compressor.

Why the other options are wrong

  • B. A clogged air dryer would restrict airflow, potentially causing the compressor to work harder, but wouldn't directly cause over-pressurization to the point of safety valve activation unless the governor failed.
  • C. Normal operating pressure is typically 100-125 psi; 150 psi indicates over-pressurization.
  • D. A stuck-open brake pedal valve would cause a loss of pressure, not an excessive buildup.

Safety Valve

A pressure relief device on the air tanks designed to open and release air if the system pressure exceeds a safe limit, typically 150 psi.

  • Protects against over-pressurization.
  • Activates usually around 150 psi.
  • Repeated activation indicates a fault, often with the governor.

Memory trick: Safety Valve Saves Systems from Stress.

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