CSLB C-46 Solar ContractorPhotovoltaic System InstallationHard

A solar contractor is preparing to connect a new PV system to the existing main service panel of a residence. The service panel has a 200A main breaker and a busbar rating of 200A. The new PV inverter has a 40A output circuit breaker. According to NEC 705.12(B)(2) (the 120% rule), what is the MAXIMUM allowable continuous current for this PV system's connection to the busbar without requiring an upgrade to the service panel?

  1. A50A
  2. B32A
  3. C40A
  4. D48A
Show answer & explanation

Correct answer: C. 40A

The 120% rule (NEC 705.12(B)(2)) states that the sum of the rating of the overcurrent devices supplying the busbar (main breaker + PV breaker) shall not exceed 120% of the busbar rating. So, (Main Breaker + PV Breaker) <= 1.2 * Busbar Rating. Given Main Breaker = 200A, Busbar Rating = 200A. Therefore, (200A + PV Breaker) <= 1.2 * 200A = 240A. This means PV Breaker <= 240A - 200A = 40A. The maximum allowable continuous current for the PV system's connection (which is the PV breaker rating) is 40A.

Why the other options are wrong

  • A. 50A would also exceed the 120% rule: 200A + 50A = 250A, which is greater than 1.2 * 200A (240A).
  • B. 32A is less than the maximum allowable.
  • D. 48A would exceed the 120% rule: 200A + 48A = 248A, which is greater than 1.2 * 200A (240A).

NEC 705.12(B)(2) (120% Rule)

A National Electrical Code rule governing the maximum allowable current for PV systems connected to a service panel's busbar, ensuring the busbar is not overloaded.

  • Sum of utility OCPD and PV OCPD must not exceed 120% of busbar rating.
  • Applies to supply-side connections.
  • Critical for preventing busbar overheating and ensuring safety.

Memory trick: Busbar's '120% Limit' keeps the power flow safe and sound!

More Photovoltaic System Installation questions