CSLB C-33 Painting & DecoratingSurface PreparationMedium

A painting contractor is preparing an interior concrete floor for a new epoxy coating. The floor is clean but has a very smooth, troweled finish. To ensure proper adhesion of the epoxy, what surface preparation method is most critical for this type of substrate?

  1. ASweeping and vacuuming thoroughly to remove dust
  2. BFilling any minor cracks with a flexible caulk
  3. CApplying a solvent cleaner to degrease the surface
  4. DAcid etching or mechanical abrasion to create a profile
Show answer & explanation

Correct answer: D. Acid etching or mechanical abrasion to create a profile

Epoxy coatings require a profiled surface for mechanical adhesion. A smooth, troweled concrete finish lacks the necessary profile. Acid etching (for smaller areas) or mechanical abrasion (grinding/shot blasting) creates the required Concrete Surface Profile (CSP) for proper epoxy bond.

Why the other options are wrong

  • A. Sweeping and vacuuming are basic cleaning steps, not sufficient for profiling a smooth concrete surface for epoxy.
  • B. Filling cracks is a repair step, not the primary method for creating adhesion on a smooth surface.
  • C. Degreasing is important but doesn't create the necessary surface profile for epoxy adhesion on smooth concrete.

Concrete Surface Profile (CSP)

A standardized measure of the roughness of a concrete surface, crucial for the adhesion of coatings like epoxy.

  • Created by mechanical abrasion or acid etching.
  • Ranges from CSP 1 (fine) to CSP 10 (very rough).
  • Specific CSP levels are required by different coatings.

Memory trick: Smooth concrete needs a 'tooth' for epoxy to cling.

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