CSLB C-33 Painting & DecoratingCoating ApplicationMedium

A painting contractor is applying a fast-drying, solvent-borne epoxy coating to a steel beam in a fabrication shop. The painter notices that some areas appear rough and textured, with a dull finish, especially where spray passes overlap or at the edges of the spray fan. This defect is known as:

  1. ASagging
  2. BFisheyes
  3. COrange peel
  4. DDry spray / Overspray
Show answer & explanation

Correct answer: D. Dry spray / Overspray

Dry spray or overspray occurs when atomized paint particles dry in the air before reaching the substrate or a wet film. This results in a rough, textured, dull finish because the dried particles do not coalesce properly. It's common with fast-drying, solvent-borne coatings and improper spray technique.

Why the other options are wrong

  • A. Sagging is the downward flow of a wet film due to gravity, resulting in uneven thickness and drips, not a rough texture.
  • B. Fisheyes are circular voids in the film caused by contamination, not a general rough texture.
  • C. Orange peel is a textured surface resembling an orange skin, caused by poor flow, but typically a more uniform texture than the localized roughness of dry spray.

Dry Spray / Overspray

A coating defect where atomized paint particles dry in the air before reaching the substrate or a wet film, resulting in a rough, dull, and textured finish.

  • Common with fast-drying paints or high temperatures/airflow.
  • Caused by spraying too far from the surface or insufficient atomization.
  • Leads to poor adhesion and aesthetics.

Memory trick: Spray too far, dry in the air, a rough coat, no repair.

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