FAA Aviation Mechanic Powerplant (AMP)Ignition and Starting SystemsHard

A radial engine magneto drive incorporates a shear-type coupling between the accessory gear train and the magneto shaft. What is the primary purpose of this shear coupling?

  1. ATo automatically restore correct internal timing if the magneto rotor shifts position
  2. BTo increase the gear ratio so the magneto turns faster than the crankshaft
  3. CTo provide a mechanical failure point that shears if the magneto internal parts seize, protecting the accessory gear train from damage
  4. DTo allow the magneto to be removed without removing the accessory case cover
Show answer & explanation

Correct answer: C. To provide a mechanical failure point that shears if the magneto internal parts seize, protecting the accessory gear train from damage

The shear coupling (drive shear section) is designed as a deliberate weak point. If the magneto seizes internally, the coupling shears before the sudden shock load can damage the more expensive and harder-to-replace accessory gear train components.

Why the other options are wrong

  • A. Shear couplings do not restore timing; they only protect against mechanical shock.
  • B. Gear ratio is set by the accessory drive gears, not the shear coupling itself.
  • D. Removal procedures depend on mounting hardware, not the shear coupling's purpose.

Magneto Drive Shear Coupling

A deliberately weak drive coupling between the accessory gear train and magneto shaft that shears if the magneto seizes, preventing damage to the gear train.

  • Acts as a mechanical fuse for the magneto drive
  • Prevents costly gear train damage
  • Failure indicates magneto internal seizure
  • Must be replaced along with magneto after shearing

Memory trick: Shear pin = a sacrificial soldier saving the gear army.

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