FAA Aviation Mechanic Powerplant (AMP)Ignition and Starting SystemsEasy

A technician is setting the electrode gap on a new spark plug for a reciprocating engine cylinder to a specification of 0.016 inch. Which tool provides the most accurate gap measurement for this round-electrode plug?

  1. AA vernier caliper
  2. BA round wire spark plug gap gauge
  3. CA dial indicator
  4. DA flat feeler gauge blade
Show answer & explanation

Correct answer: B. A round wire spark plug gap gauge

A round wire gauge matches the curvature of round spark plug electrodes and contacts them at the correct points, giving an accurate gap reading. A flat feeler blade only contacts the high points of curved electrodes and can give a false, tighter-than-actual reading.

Why the other options are wrong

  • A. A caliper is not designed to measure the small precision spark gap.
  • C. A dial indicator measures displacement, not electrode spacing.
  • D. Flat blades contact curved electrodes only at high points, giving inaccurate readings.

Spark Plug Gap Measurement

The distance between center and ground electrodes, measured with a round wire gauge matched to the electrode shape for accuracy.

  • Round wire gauges match curved electrodes
  • Flat feeler blades give false readings on round electrodes
  • Gap must meet manufacturer spec (commonly 0.012–0.019 in.)
  • Improper gap affects spark energy and plug life

Memory trick: Round plug, round tool — match the shape to get the truth.

More Ignition and Starting Systems questions