FAA Aviation Mechanic Airframe (AMA)Airframe StructuresMedium

During a walk-around inspection, a technician notices thin, thread-like filaments of corrosion product forming random worm-like trails beneath the paint film on an aluminum wing skin, without any visible pitting on the bare metal surface. What type of corrosion is this most likely to be?

  1. AExfoliation corrosion
  2. BGalvanic corrosion
  3. CStress corrosion cracking
  4. DFiliform corrosion
Show answer & explanation

Correct answer: D. Filiform corrosion

Filiform corrosion appears as thin, thread-like or worm-like trails under a paint or coating film, typically starting at a coating defect or edge and spreading randomly in the presence of moisture and humidity trapped under the finish.

Why the other options are wrong

  • A. Exfoliation corrosion causes layered lifting/flaking of extruded metal along grain lines, not thin threads.
  • B. Galvanic corrosion occurs at dissimilar metal contact points and produces localized pitting, not thread-like trails.
  • C. Stress corrosion cracking produces intergranular cracks under sustained tensile stress, not surface filaments.

Filiform Corrosion

A form of corrosion appearing as random, thread-like filaments beneath a paint or organic coating, caused by moisture entering through coating defects.

  • Occurs under paint/coating films
  • Thin, worm-like random trails
  • Promoted by high humidity and coating breaks

Memory trick: Filiform = Filament worms crawling under paint.

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